Most Panacol-USA masking materials for acid stripping, plating, and anodizing are removable by peeling. Removal can be accomplished at room temperature, but the peeling process can be accelerated by incorporating a hot water dip/rinse prior to peel. Elevating the temperature of the peelable masks causes them to become more elastic and easier to remove.
For ultimate protection, Panacol-USA has created a selection of super-high adhesion plating/anodizing masks. The most practical removal method for these masks is incineration. This limits their use to components made from nickel alloys (super alloys), and any other materials that can withstand high temperature processes. Suitable applications include processing landing gear, turbine blades, vanes, stators, nozzles, and transitions. Panacol-USA high adhesion masks also provide protection during machining operations, including milling and grinding. The mask and component can be machined as one, assuring maximum surface protection.
Once the processing is completed, the masking materials can be burned-off at temperatures in the range of 900°F to 1200°F. Quite often, the incineration process can be combined with an existing heat treating operation for maximum process efficiency. Component surfaces are residue-free after mask removal, and ready for the next operation.
Multiple viscosities of each mask are available to accommodate various dispense methods which can include dip, spray, or hand application. The masks are offered with a color additive to provide surface contrast for better visibility of coverage during dispensing and removal.
View the masking materials listed below for a possible candidate for your application. Please contact Panacol-USA to confirm your product selection and to secure additional application assistance, including samples and process recommendations. In the event that these standard products do not satisfactorily address your performance requirements, Panacol-USA will investigate other solutions that include development of masking material specifically tailored to the complexity of your application.
|Product Number||Suitable Applications||Viscosity cP mPa||Shore Durometer||24 Hour Water Absorbtion||LEDcure||Bondable Substrates||Comments/Features||Request|
|acid stripping, machining, flame spray||thixotropic gel||D75-85||< 1.0%||yes||nickel alloys, steel||UV/Visible cure, secondary thermal cure, burn-off removal at 650°C/1200°F|
|grit blasting, shot peening, plating, polishing||18,000 – 25,000||D50||< 1.0%||yes||titanium, chrome, cobalt, other metals||UV/Visible cure, remove by hot water dip and peel, red color.|
|grit blasting, shot peening, plating, polishing||18,000 – 25,000||D50||< 1.0%||yes||titanium, chrome, cobalt, other metals||UV/Visible cure, remove by hot water dip and peel, green color.|
|acid stripping, machining, flame spray||25,000-30,000||D80-90||< 1.0%||yes||nickel alloys, steel||UV/Visible cure, secondary thermal cure, burn-off removal at 650°C/1200°F|
|acid stripping, machining, flame spray||10,000-15,000||D75-85||< 1.0%||yes||nickel alloys, steel||UV/Visible cure, secondary thermal cure, burn-off removal at 650°C/1200°F|
*Note: viscosity variations are typically available, or can be formulated, for all listed products. Please inquire with Panacol-USA Applications Engineering for viscosity ranges not shown in the table.
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UV curable masking products are easily applied and cured in seconds with a UV light source. A single application provides consistent protection from blasting, hot acids, alkali solutions, plating, etc. Masking materials in multiple viscosities to accommodate a wide variety of applications. Removal ranges from simple peel to incineration or heat treating for applications with more severe surface protection requirements.read more
Orthopedic prostheses such as hip joints, knees, bone plates, and spinal implants contain both highly polished surfaces and rough, coated surfaces. Panacol-USA UV light curable masking materials can provide absolute protection and delineation between these surfaces. Panacol-USA UV masks are designed for removal by manual peel, which can be accelerated by incorporating a quick hot water dip/rinse prior to peel.read more
Panacol-USA’s UV light curable masking materials for dry media blasting are formulated to withstand high velocity impact of organic media, aluminum oxide, cut wire, glass beads, and steel shot. These temporary UV masks provide consistent and reliable protection. Panacol-USA UV masks offer resiliency and strong adhesion to prevent edge lift, preserving the integrity of the surface being protected.read more