Conformal Coating

Conformal coatings are often applied to PCB/FPC assemblies for the purpose of providing electrical insulation, supplying protection against environmental elements, and enhancing resistance to mechanical vibration. These coatings “conform” to the various component geometries on the populated circuit board. While they are intended to be impermeable barriers, conformal coatings must be breathable to allow trapped moisture on the PCB surface to migrate away from active conductive paths. To minimize the risk of trapped moisture, it is recommended that manufacturers properly clean and dry their boards prior to coating. Coating adhesion can also be significantly improved when they are applied to clean, dry boards and films.

Panacol-USA’s solvent-free conformal coating adhesives of the Vitralit® line consist of light curable acrylated urethanes and cationic epoxies. The acrylated urethanes include products that possess high flexibility after cure, what makes them ideal for flex circuits and PCB’s with delicate components and thin gage wire leads. Curing in seconds under moderate intensity UV/Visible light, these coatings yield dry, tack-free surfaces. They are highly moisture resistant, and their low Shore A-scale hardness makes them easier to remove for localized repair.

Cationic epoxy coatings are typically more durable by nature, offering higher resistance to extremely harsh operating environments and chemicals. They cure with UV light, and produce dry, tack-free surfaces. In the event that UV exposure is prematurely terminated, the initiated cationic curing process will continue to completion in the areas previously illuminated. This provides an added degree of assurance that full cure is consistently attained in the established bonding process.

Conformal Coatings of the Vitralit® line cure fast under UV light

UV curing equipment:

UV system solutions with Panacol adhesives and innovative curing systems from Honle

View the conformal coating selections listed below for a possible candidate for your application. Please contact Panacol-USA to confirm your product selection and to secure additional application assistance, including samples and process recommendations. In the event that these standard products do not satisfactorily address your performance requirements, Panacol-USA will investigate other solutions that include development of adhesive specifically tailored to the complexity of your application.

The table below lists a selection of Panacol adhesives suitable as conformal coating. Further products and custom solutions are available on request.

Adhesive Viscosity [mPas] Base Curing* Properties
Vitralit® 1671 9,000-14,000 epoxy UV
secondary heat cure
Stable frame compound
high ion purity
electronic grade adhesive
high temperature conductivity
low water absorption
UL94 HB test passed
Vitralit® 2004 F 60-100 epoxy UV
secondary heat cure
fluorescing
flexible
autoclavable
dry surface after curing
low ion content
sprayable
Vitralit® 2007 F 200-500 epoxy UV
secondary heat cure
fluorescing
flexible
autoclavable
excellent chemical resistance
low ion content
Vitralit® 2009 F 100-200 epoxy UV
secondary heat cure
fluorescing
flexible
autoclavable
high chemical resistance
low ion content
Vitralit® 2028 160-300 epoxy UV
secondary heat cure
Dry surface after UV-curing
autoclavable
excellent chemical resistance
scratch resistant coating
Vitralit® 4451 MV F 2,000-3,000 (LVT, 25 °C, Sp. 4/30 rpm) acrylate UV, VIS soft and elastic
dry surface after curing
protective coating
fast curing
fluorescing blue
Vitralit® 90024
Vitralit® 90034 70-150 acrylate UV
Thermal
Hard, clear, resilient and tack-free
Resistant to moisture, thermal shock and abrasion
Vitralit® 90084 100-200 acrylate UV
Thermal
Hard, clear, resilient and tack-free
Resistant to moisture, thermal shock and abrasion
Vitralit® UD 8050 8,000-11,000 acrylate UV
VIS
secondary moisture cure
Isocyanacrylate
fast moisture post-curing in shadowed areas
easy to dispense with jet or dispenser e.a.
resistant to moisture
fixing and protecting electronic components

*UV = 320 - 390 nm          VIS = 405 nm

To download the technical datasheets (TDS) please click on the adhesive name.